According to statistics from the World Instant Noodles Association, about 1.5 billion instant noodles are sold each year, with an average of 53 packets of instant noodles consumed per person per year in Nepal.
DetailsNon-Fried Instant Noodle Production Line, Upgraded Type
(Folded Square Noodles)
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The non-fried instant noodle production line is equipped with a hot-air dryer to dry the square noodle blocks. It is an automatic hot-air drying instant noodle line configured with three-layer dryer, five-layer dryer or seven-layer dryer upon request. Through chain transmission, the noodle block in the noodle drying mold is dried in the process of running in the dryer, and the water is discharged out of workshop.
The hot air dryer occupies a small area and does not require manual operation. The well-designed air duct system ensures that the air goes through the noodle blocks. The dryer runs smoothly and reliably, therefore no noodle block will fall off. After drying, it is easy to take off the drying mold. The heat energy is recycled, and the heat is discharged outdoors with the damp steam after fully use. The noodle blocks produced have high water content, beautiful appearance and good taste.
Non-fried instant noodles are currently a very popular product. The healthy and nutritious noodles are the preferred products of consumers.
Technical Parameters of Non-Fried Instant Noodle Production Line
| Model | Production Capacity（70g/piece） | Installed Capacity | Steam Consumption | Workshop L×W× H (M) |
| 125pcs/min | 60kW | 1000kg/h | 70×6×6 | |
| 167pcs/min | 80kW | 1300kg/h | 80×6×6 | |
| 208pcs/min | 100kW | 1700kg/h | 90×6×6 | |
| 250pcs/min | 120kW | 2000kg/h | 90×6×6 | |
| 290pcs/min | 150kW | 2400kg/h | 100×8×6 | |
| 350pcs/min | 180kW | 2800kg/h | 110×8×6 |
Features of Non-Fried Instant Noodle Production Line
- Noodle blocks produced feature neat shape, uniform color and ripple.
- The instant noodle production line comes with high working efficiency, high capacity, lower steam and oil consumption.
- Finished products meet food safety requirements. The production process conforms to safety operation standard.
- PLC programmable controller realizes full automation control of the production process. The synchronous speed regulation of the equipment in the whole instant noodle line, the monitoring and management of the data of an individual machine, and the remote cross-border monitoring can be realized through the Internet.
- The parts or equipment in the entire instant noodle production line in contact with food conform the requirements of FDA (Food and Drug Administration) food machinery. 304 stainless steel and food-grade materials are used to ensure the safety and hygiene of noodles.
- All transmission parts have outer shields to ensure safe operation without accidents.
Instant Noodle Production Process
- Brine Mixer
- Brine Measuring Machine
- Vibrating Sieve
- Dust Collector
- Screw Lifter
- Distributing Conveyor
- Hopper
- Ripening Conveyor
- New Type Roller
- Slitter Changing Device
- Multi-layer Noodle Steamer
- Square Noodle Cutting Machine (spray Machine)
- Multi Layer Drying Machine
- Arranging Machine
- Distributing Conveyor
- Check Conveyor
Machines in the Non-Fried Instant Noodle Production LineClick for Details
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Brine Mixer
Designed to prepare, cool and store brine solution, the brine mixer consists of a mixing barrel, agitator, heating tube, liquid pipe and feed liquid pump . It is used to prepare mixed liquids such as salt, alkali, additives and water required for dough mixing. Adopting brine mixer provides quick and simple producing of homogenous brine, without deposits with the use of dry substances.
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Dual-axis Flour Mixing Machine
The flour mixing machine is used for mixing and stirring flour and water. Dough mixing is the process of stirring flour and brine mixture in a certain proportion, so that the protein and starch in the flour absorb water and swell to form a flocculent dough. The flour mixer adopts a double-shaft structure, and the stirring paddle is in a spiral shape on the shaft. The two shafts rotate in opposite directions, so that the flour can fully absorb water and be uniform.
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Dough Ripening Conveyor
The dough ripening conveyor is used to manage the dough aging process after the dough mixing stage for your instant noodles. Maintaining constant temperature and humidity, the dough moves forward slowly with the conveyor belt in a static state , and achieves ripening naturally. When the dough reaches the end of the conveyor belt, the bar on the crushing device breaks the dough that may agglomerate into small pieces, and then falls into the hopper of the roller. The scraper sweeps off the dough stuck to the belt.
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Noodle-Sheet Press Roller with 4-axis Feed
The new type pressing roller adopts an integral structure, which consists of a feeding hopper, a feeding shaft, multiple groups of pressing rollers and the roller cutter. The feeding shaft adopts four axis to make the feeding process continuous and uniform. The flour passes through the first group of roller to form a dough sheet, then the dough sheet is continuously rolled by the roller, and finally the dough sheet is rolled to be a suitable thickness, which has the characteristics of smoothness and stiffness. Made using alloy materials, each group of new pressure rollers adopts an individual motor, and features an inverter to control motor speed. In addition, the photoelectric tracking technology is used to automatically adjust the speed of the dough sheet conveying. The dough sheet is automatically fed by a belt conveyor. Adopting automatic control greatly improves production efficiency and reduces labor costs. The rear section of pressing roller is designed with a roller cutter and a forming device that makes the noodles become wave-shape. After the dough passes through the cutting and forming device, the noodles are cut to the appropriate width and made into a wave shape.
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Multi-layer Noodle Steamer
The wave-shaped noodles are conveyed into the steamer with a wire mesh conveyor belt, which are gelatinized by steam heating to finalize the noodle shape. The steaming chamber adopts a water-sealing structure to ensure that the steam does not leak. The upper cover can be lifted and lowered as a whole, which is convenient for cleaning. The mesh belt is made of stainless steel, which is safe and hygienic. Three-layer structure covers a small area.
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Square Noodle Cutting Machine
This noodle machine is used to cut the steamed wave-shaped noodles quantitatively, and then transport the noodle blocks to the noodle box of the fryer. Before cutting, the noodles are cooled by axial fan and sprayed by spraying device , and then stretched three times. Noodles become loose and are easy to shape. The speed of the cutter can be adjusted.
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Multi Layer Drying Machine
This noodle dryer is the latest type in the recent years, which adopts hot air drying technology. It provides improved air flow rate and drying temperature, also can ensure relative stability of noodle cakes, without shifting. With maximum temperature of up to 150 ºC, the scientific hot air circulation system makes full use of the heating energy, greatly improving the baking effect. There are two zones, first zone featuring 3 layers with a height of 18m, and second zone featuring 5 layers with a height of 18m, include below two layer is cooling 9 mins . In general, drying time reaches about 40 minutes. The moisture content of non-fried instant noodles is less than 10%, which is less than that of fried instant noodle.
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Arranging Machine
Make the fried noodle blocks fall off from the noodle boxes, and separate the noodle scraps from the noodle blocks. The noodle blocks are arranged in many orderly rows and transported to the noodle cooling machine.
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Noodle Cooling Machine
Designed with multiple fans in the noodle cooling machine, the fried high-temperature noodle blocks are quickly cooled to room temperature, which prevents the noodle blocks from getting moisturized to prepare for the instant noodle packaging process.
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Check Conveyor for Noodle Blocks
The noodle blocks are conveyed vertically, and only one noodle block is allowed to pass at a time, which is convenient for manual or automatic inspection and adjustment.
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Electric Control Panel
The electric control panel is used as the main control of our instant noodle production lines.
Customer Examples
900 Non-Fried Square Instant Noodle Production Line in Nepal
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Noodle Production Lines
Henan Dongfang Noodle Machine Group Co., Ltd. has been specializing in the design and manufacture of noodle processing equipment since its establishment in 1975. Our noodle production equipment is highly praised by the instant noodle manufacturers, noodle production plants, dough processing factories, and other food machine manufacturers.
We have passed ISO9001 and CE certificate, and have more than 50 patent certificates. Our noodle production lines account for 65% of the Chinese market, and the top 10 Chinese noodle manufacturers have always been our partners.